Steel Supplier in Delhi NCR
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Are you looking for Tool and Die Steel Supplier in Manesar!
Manesar is a planned city and a municipal corporation in the Gurugram district of Haryana, India. It is part of the National Capital Region of Delhi and an industrial hub with many multinational corporations. It was founded in 1976 and has grown rapidly in the past few decades. It has a population of about 23,000 and covers an area of 124 square kilometers.
Manesar is a planned city and an industrial hub in Haryana, India. It has many multinational corporations and startups in various sectors, such as automobile, IT, BPO, banking, finance, manufacturing, and more. Manesar is a city in Haryana, India, that has many steel industries. Some of the companies that manufacture or supply steel products in Manesar. Tool and die steel are types of steel that are used for making various industrial tools and dies. Tools and dies are devices that are used to cut, shape, form, or mold materials such as metal, plastic, rubber, etc. Some examples of tools and dies are punches, dies, molds, jigs, fixtures, etc.
One of the best Tool & Die Steels Supplier in Manesar city is:
Virat Special Steels Pvt. Limited : This is a company that deals in all kinds of tool steel, die steel, plastic mold steel, high speed steel, and alloy steel. They provide value added services, such as material machining, cut pieces, and tailor-made material. They also offer metallurgical advice and quality assurance. They have a state-of-the-art plant in Gurugram and Ludhiana. They also have a strong distribution network across India.
The following grades of steel are available with them on an ex-stock basis:
- DIE STEEL ( HH 370 – 410 BHN ) (DB6 / DIN-1.2714 / AISI L6 )
- HOT WORK STEELS (DIN 2343, 2344 / AISI H11, H13)
- PLASTIC MOULD STEELS (DIN 2738, 2311 , AISI P 20 )
- HIGH SPEED STEELS (DIN 3243 , 3343 / AISI M2 , M35)
- COLD WORK STEELS – HCHCr. (DIN 2379 , 2080 / AISI D2 , D3)
- ALLOY STEELS, EN-SERIES ETC.
Here, they also have an impressive fully equipped quality assurance and process examination facility. This includes a laboratory for analyzing steel by conducting both chemical tests and spectrometry; ultrasonic examination and hardness testing on Vickers, Rockwell and Brinell scales. This adds value for their clientele by allowing for them to select the most appropriate type of steel readily available for their specific application; and also allows them to examine options and in the long haul optimize costs.
As par in terms of Quality, Price & Services with steels of the same grade from multinational companies such as Thyssenkrupp, Poldi, Huta Celsa, Vitkovice, Lucchini, DEW, SWG, Edelstahl Groditz, Nippon, Hyundai steel, Seah, Villarus ( Bohler Subsidiary ), TG , EWK, DEW, A Finkl, Swiss Steel, Sanyo, Somers Forge etc. Virat Special Steels offer “Make In INDIA” products at competitive prices, great quality, and prompt servicing to increase & improve CPC (Cost Per Component) for their customers.
You can visit their website:
https://www.viratsteels.com/
https://www.viratsteel.in/locations/tool-and-die-steel-supplier-in-manesar/
Consult our Gurugram office for further assistance. Meanwhile for more on Virat Special Steels; Email Us: info@viratsteels.com. Contact them by mobile numbers 98140 – 21775, 99991 – 24971 to 79.
Your Trusted DIN 2738 Steel Supplier of High-quality Steel in India!
DIN 2738 is a premium mold steel that offers excellent polishability, wear resistance, and toughness, making it ideal for a wide range of tooling applications. DIN 2738 or P20+Ni is a specially designed mold steel with improved toughness and excellent machinability compared to standard P20 grades.
DIN 1.2738 is a widely used cold work steel, especially in the plastic mold industry. It is equivalent to P20+Ni and AISI P20+Ni tool steel. DIN 2738 steels have superior polishability compared to 1.2312 (AISI P20+S) and better machinability. To enhance the hardness and wearability of the mould surface material , it can be treated with nitrogenation and flame hardening. DIN 2738 steel is melted in an electrical furnace and refined using a VOD or DH equipment.
Chemical Composition:
Carbon (C): 0.35-0.45%, Manganese (Mn): 1.30-1.60%, Silicon (Si): 0.20-0.40%, Phosphorus (P): ≤ 0.030%, Sulfur (S): ≤ 0.030%, Chromium (Cr): 1.80-2.10%, Nickel (Ni): 0.90-1.20%, Molybdenum (Mo): 0.15-0.25%
Mechanical Properties:
Tensile Strength: 980-1180 MPa
Yield Strength: ≥ 800 MPa
Elongation: ≥ 15%
Hardness: 280-325 HB
Physical Properties:
Density: DIN 2738 and P20+Ni have a density of approximately 7.85 g/cm³.
Thermal Conductivity: The thermal conductivity of these steels is around 30-35 W/(m·K).
Specific Heat Capacity: The specific heat capacity is about 460-480 J/(kg·K).
Thermal Expansion: The linear coefficient of thermal expansion is approximately 11-12 x 10^-6 /K.
Application:
DIN 2738 is applicable for large & small plastic mould dies for Automotive Industries, Dies for Domestic goods , High finishing plastic Die, Boaster Plates of Presses, Die Holders & Shoe blocks for drop Hammers, Press Cassettes , Upsetter Blocker, forging dies, Different dies & mold for plastic products etc.
At Virat Special Steels, we provide DIN 2738 in round bar and flat bar blocks in different sizes and conditions to meet your specific requirements. Our team of experts is ready to assist you with any queries you have about DIN 2738 steel.
Learn more: https://www.viratsteels.com/din-2738.html
Contact us today to buy the best quality DIN 2738 steel for your tooling needs!
Any further queries feel free to contact us :
☎+91 98140-21775 🌐https://www.viratsteels.com/
📬 info@viratsteels.com
Tool and Die Steel Supplier in Faridabad, Haryana!
Are you looking for Tool and Die Steel Supplier in #Faridabad, #Haryana?
Tool and Die Steel Supplier in Faridabad
Faridabad is the most populous city in the Indian state of Haryana and a part of Delhi National Capital Region. It is one of the major satellite cities around Delhi and is located 284 kilometres south of the state capital Chandigarh. The river Yamuna forms the eastern district boundary with Uttar Pradesh. Faridabad was founded in 1607 by Shaikh Farīd, treasurer for the Mughal emperor Jahāngīr, to protect the high road between Delhi and Agra. It is a major industrial hub and a smart city under the Government of India’s flagship Smart Cities Mission.
Faridabad is a city in Haryana, India, that has many steel industries. Some of the companies that manufacture or supply steel products in Faridabad.It also has some steel industries that manufacture and supply various steel products, such as tool steel, die steel, alloy steel, mould steels and Alloy Steels, En-Series.Tools and die steel industries are companies that manufacture or supply tools and dies for various industrial applications. Tools and dies are specialized devices that are used to cut, shape, form, or mold materials such as metal, plastic, rubber, etc. Some examples of tools and dies are punches, dies, molds, jigs, fixtures, etc.
One of the best Tool & Die Steels Supplier in Faridabad city is:
Virat Special Steels Pvt. Limited : This is a company that deals in all kinds of tool steel, die steel, plastic mold steel, high speed steel, and alloy steel. They provide value added services, such as material machining, cut pieces, and tailor-made material. They also offer metallurgical advice and quality assurance. They have a state-of-the-art plant in Gurugram and Ludhiana. They also have a strong distribution network across India. You can visit their website: https://www.viratsteels.com/
The following grades of steel are available with them on an ex-stock basis:
- 1. DIE STEEL ( HH 370 – 410 BHN ) (DB6 / DIN-1.2714 / AISI L6 )
- 2. HOT WORK STEELS (DIN 2343, 2344 / AISI H11, H13)
- 3. PLASTIC MOULD STEELS (DIN 2738, 2311 , AISI P 20 )
- 4. HIGH SPEED STEELS (DIN 3243 , 3343 / AISI M2 , M35)
- 5. COLD WORK STEELS – HCHCr. (DIN 2379 , 2080 / AISI D2 , D3)
- 6. ALLOY STEELS, EN-SERIES ETC.
Here, they also have an impressive fully equipped quality assurance and process examination facility. This includes a laboratory for analyzing steel by conducting both chemical tests and spectrometry; ultrasonic examination and hardness testing on Vickers, Rockwell and Brinell scales. This adds value for their clientele by allowing for them to select the most appropriate type of steel readily available for their specific application; and also allows them to examine options and in the long haul optimize costs.
As par in terms of Quality, Price & Services with steels of the same grade from multinational companies such as Buderus, DEW, SWG Groditz, Nippon, Sanyo, Gloria, BGH, Kind & Co, Swiss Steel, S&B Steel, Hitachi Steel; Virat Special Steels offer “Make In INDIA” products at competitive prices, great quality, and prompt servicing to increase & improve CPC (Cost Per Component) for their customers.
Consult our Gurugram office for further assistance.
Meanwhile for more on Virat Special Steels;
Email Us: info@viratsteels.com.
Contact them by mobile numbers 98140 – 21775, 99991 – 24971 to 79.
What are the main challenge does Steel industry is facing now?
The Tool and Die Steel industry faces several common issues that can impact productivity, quality, and overall efficiency. The top five key challenges and potential solutions:
- Material Selection:
😒 Choosing the right tool and die materials for specific applications can be challenging.
👉Solution: Conduct thorough material analysis and consider factors like hardness, toughness, and wear resistance. Collaborate with material experts to make informed decisions. - Tool Wear and Failure:
😒Tools and Dies can experience wear and failure over time, affecting the quality of the produced parts.
👉Solution: Implement a regular maintenance schedule to inspect and replace worn-out parts. Use high-quality tool steels and coatings to enhance durability. - Heat Treatment Issues:
😒Inconsistent heat treatment can lead to variations in hardness and other material properties.
👉 Solution: Develop and adhere to precise heat treatment processes. Monitor and control temperature, quenching, and tempering to ensure consistent results. - Precision and Tolerance Challenges:
😒Achieving tight tolerances and precision in manufacturing can be difficult.
👉Solution: Invest in high-precision machining equipment and regularly calibrate machines. Implement quality control measures such as statistical process control (SPC) to monitor and improve tolerances. - Tool Design Complexity:
😒Complex tool and die designs can lead to increased production time and costs.
👉Solution: Utilize computer-aided design (CAD) software to streamline the design process. Optimize designs for manufacturability to reduce complexity and improve efficiency.
Addressing these common issues requires a holistic approach that combines technological innovation, skilled workforce development, and robust quality control measures.
Virat Special Steels can assess the quality, mechanical properties, structural integrity, and dimensional accuracy of their die blocks. This helps them deliver reliable and high-quality products to their customers, meeting their expectations and ensuring successful forming processes.
Contact Us Today:
Ready to elevate your projects with top-quality die steel?
Contact VIRAT SPECIAL STEELS PVT. LIMITED , INDIA today!
Learn More:
https://www.viratsteels.com/
Are you looking for top-quality tools, die, and mold steel in India?
Look no further! … We offer a wide selection of highest quality steel to meet your needs.
Virat Special Steels Pvt. Ltd., is one of India’s top Tool Steel, Die Steel suppliers, and Mold Steel Stuckists. This company provides special steel of every kind in sizes and shapes (flat, round, or bars) per customer requirements. Based in #Gurgaon (Haryana) & #Ludhiana (Punjab) India.
VIRAT SPECIAL STEEL is leading brand in this segment, established 6 Decades before as an Importer, Exporter, Stockiest, Distributor and Supplier for Tool & Alloy Steels products in India.
We are dealing in a wide range of Tool and Alloy Steels segment products which include Cold Work Tool Steels, Hot Work Tool Steels, Die Block Steels, Alloy Steels, and Plastic Mold Steels. Our company stocks best in class products, which are wear and tear resistant and have dimensional accuracy.
Product List
- HOT WORK STEEL ( HH 370 – 410 BHN ) DIN-1.2714 / AISI L6 )
- HOT DIE STEELS (DIN 2343, 2344 / AISI H11, H13)
- PLASTIC MOULD STEELS (DIN 2738, 2311 , AISI P 20 )
- HIGH SPEED STEELS (DIN 3243 , 3343 / AISI M2 , M35)
- HCHCr. (DIN 2379 , 2080 / AISI D2 , D3)
- ALLOY STEELS, EN-SERIES ETC.
For more information visit
https://www.viratsteels.com/
Any further queries feel free to contact us :
Email: info@viratsteels.com or Call: +91 98140 21775
Do you know Steel is 100% recyclable without loss of quality?
Why is steel most recycled? Steel Facts 🤖 by #viratspecialsteels
Steel is a permanent material that can be infinitely recycled and is 100% recyclable without loss of quality. It is a permanent material that can be recycled indefinitely without loss of quality. Steel is one of the most recycled materials in the world and has a high recycling rate due to its unique properties that make it easy to recycle.
The recycling process for steel involves melting down scrap steel in a furnace, purifying it, and then casting it into new products. The resulting product is of the same quality as virgin steel and can be used in a variety of applications, including construction, automotive, and manufacturing industries. Overall, steel is considered to be 100% recyclable, making it a sustainable and environmentally friendly material choice.
VIRAT SPECIAL STEEL is leading brand in this segment, established 6 Decades before as an Importer, Exporter, Stockiest, Distributor and Supplier for Tool & Alloy Steels products in India.
We are dealing in a wide range of Tool and Alloy Steels segment products which include Cold Work Tool Steels, Hot Work Tool Steels, Die Block Steels, Alloy Steels, and Plastic Mold Steels. Our company stocks best in class products, which are wear and tear resistant and have dimensional accuracy.
Product List
- HOT WORK STEEL ( HH 370 – 410 BHN ) (DB6 Steel / DIN-1.2714 / AISI L6 )
- HOT DIE STEELS (DIN 2343, 2344 / AISI H11, H13)
- PLASTIC MOULD STEELS (DIN 2738, 2311 , AISI P 20 )
- HIGH SPEED STEELS (DIN 3243 , 3343 / AISI M2 , M35)
- HCHCr. DIN 2379 , 2080 / AISI D2 , D3)
- ALLOY STEELS, EN-SERIES ETC.
Size Range in Forged / Rolled Bars
Rounds: 13mm dia to 1500mm Dia
Rectangular: Thickness 13mm – 500mm / Width 13mm to 1500mm
For more information visit
https://www.viratsteels.com/
Any further queries feel free to contact us :
Email: info@viratsteels.com or Call: +91 98140 21775
Best quality tool steel, die steel, and mold steel suppliers for engineering work in India!
As one of India’s leading special steel suppliers, #ViratSpecialSteels can supply the following industries requirement of steel practically off-the-shelf.
Virat Special Steels Pvt. Ltd., is one of India’s top Tool Steel, Die Steel suppliers, and Mold Steel Stuckists. This company provides special steel of every kind in sizes and shapes (flat, round, or bars) per customer requirements. Based in #Gurgaon (Haryana) & #Ludhiana (Punjab) India.
Forging Industry – Forging is a process in which metal is being shaped using compressive forces with a Hammer or a press. Forging are classified into Cold forging, warm forging or hot forging. Mainly material used: Din 1.2714(DB6), DIN 1.2344(H13), DIN 1.2343(H11).
Pressure Die Casting – Die casting is performed by forcing molten metal under high pressure into a mold cavity & the cavity (mold cavity) is manufacture by using two hardened tool steel dies & perform similar to an injection mold. Mainly material used: Hot die steel i.e. DIN 1.2344(H13), DIN 1.2343(H11), and DIN 1.2581(H21).
Aluminum Extrusions – In Extrusion process material is pushed through a die to the desired cross section & in this manufacturing process it creates very complex cross section. The parts are being formed with an excellent surface finish. Mainly material used: – Hot die steels i.e. DIN 1.2344 (H13) grade.
Automotive Industry – Automotive industry are wide range of companies is mainly involved in manufacturing, design, development, of motor vehicles. Mainly material used: – Din 1.2714(DB6), DIN 40NiCrMo84(EN24), DIN 3343(M2), 16Mncr5, 20Mncr5.
Plastic industry – Polymer materials are manufactures in plastic industry and offers services to aerospace, building, construction, electronics, packaging and transportation. Mainly material used: – DIN 2738 (P20+ Ni), DIN 2311(P20).
Railways – They are involves mainly in manufacturing railways components i.e. Railway gear holder, Railway bogie cast parts, Railways axles, railways Sets of pins, Ground lever frame, adjustable crank, Compressor pistons, Compressor bearings. Mainly material used:-Din 1.2714(DB6), DIN 1.2344(H13), DIN 1.2343 (H11), DIN 40NiCrMo84(EN24), 20NiCrMo5(EN353).
Oil & Gas – Oil & Gas they supply more than 60 percent of our nation’s energy. Natural gas also helps generate the electricity that powers our daily lives.
They also have a fully equipped quality assurance and process examination facility that conducts tests such as hardness and analyses of grain structure.
Find us:
Website: https://www.viratsteels.com/
Email us: info@viratsteels.com
Call Us Now: +91-9814021775
Are you looking for PLASTIC MOULD STEEL in India?
Plastic mould steels are widely used for manufacturing mould for plastic.
Get in touch with us today to place your requirement!
DIN 2738 #PlasticMouldSteel, The equivalent grade P20+Ni | DIN 2738 | AISI P20+Ni …
DIN 2738 which is applicable for large & small plastic mould dies for Automotive Industries, Dies for Domestic goods , High finishing plastic Die, Boaster Plates of Presses, Die Holders & Shoe blocks for drop Hammers, Press Cassettes , Upsetter Blocker, forging dies, Different dies & mold for plastic products etc.
Although less expensive options such as Aluminum exist for making moulds to be used for shaping plastic, steel is most often the optimum one. It may be impose more investment to begin with but this is offset by its undoubtedly greater operational life and better finish.
Also the specialized steels that have been created for plastic moulding make for rapid process speed – for any duration it can handle more repetitions than other materials and so enhance productivity. DIN 1.2738 Steels are low Carbon consisting of Carbon between 0.35 to 0.45%
Mode of Supply:
Virat Special Steels is the largest stockiest and supplier of DIN 2738 steel in flat, square and round bar. We provide steel in all sizes as your requirements.
Learn more:
https://www.viratsteels.com/p20ni.html
For more information Contact us:
info@viratsteels.com, +91-9814021775
India’s top Largest Supplier, Stockiest, Importer and Exporter of H13 Tool Steel!
VIRAT SPECIAL STEELS Pvt. Ltd. Introduce H-13 material & Modify H13 (DIN 2344 / SKD61/ AISI H13) for the application of drop forgings, Extrusion, Pressure Die Casting etc. H13 steels belong to a family of Hot-Working Steels, a group of steel that is used to cut or shape material at high temperatures. These H-group tool steels were developed for strength and hardness during prolonged exposure to elevated temperatures. These tool steels are low carbon and moderate alloy with significant carbide content resulting in good hot hardness and toughness, coupled with fair wear resistance. The main alloy constituents of H13 are Chromium (4.75 to 5.5%); Molybdenum (1.1 to 1.75%); Vanadium (0.8 to 1.2%); and nominal volume of Nickel (only 0.3%).
While Molybdenum and Vanadium provide strength, the high Chromium content makes H13 resistant to softening when at high temperatures (red hardness). H-13 is also resilient in to shock and abrasion. It is capable of withstanding rapid cooling and not prone to heat checking (cracking because of large changes in temperature).
Ease of fabrication is an important consideration in selection of tool steel and H13 steels score highly on this issue. The primary factors that influence easy fabrication are: good Machinability (H series steels score 70 on the Index where W-class steels are at 100), Grindability, Weldability, Hardenability, and Resistance to Distortion, Safety (cracking resistance) and Decarburizing Tendency. H13 steels are high on all these and can be formed (shaped into tool or mould) by conventional means.
Weldability matters mainly for large tools and is the ability to make, alter and repair a tool by welding without the material cracking. A simplistic explanation of Hardenability is whether hardness is maintained through the depth of the material.
H13 steels are particularly useful where precision is required such as for small and medium sized extrusion dies; and ejector pins, apparatus holders and shrink fit chucks. Also for making inserts, cores, and cavities for die casting dies, die casting shot sleeves, hot forging dies, and plastic mould cavities and parts that require a smooth finish.
A major advantage with H13 steels is that they can be Precision-Cast. Not only are cast tools superior to wrought tools in terms of resistance to thermal checking; but if they can be precision cast to near finished size they save significantly on waste and machining. They also allow for pattern making costs to be spread over a large population of tools.
H13 tool steels are practically equivalent to DIN 1.2344 (Europe) and quite similar to grades AFNOR Z 40 COV 5, UNI KU, JIS SKD61, SS 2242, B.S. BH 13 & ASTM A681.
Virat Special Steels – India’s top Largest Supplier, Stockiest, Dealer, Trader Importer and Exporter of H13 Tool Steel and DB6 Tool Steel.
Learn More:
https://www.viratsteels.com/h13.html
What is the differences between the H11 and H13 Hot Work Steel?
If we compare between H11 and H13, H11 tool steel consists of less vanadium than the commonly used H13 hot work tool steel. This gives H11 steels the higher toughness, with some reduction in wear resistance and tamper resistance. H13 and H11 are both types of tool steels commonly used in the manufacturing and tooling industry, but they have different characteristics and applications.
Let’s compare H13 steel and H11 steel:
- Chemical Composition:
- H13 Steel: H13 is a hot work tool steel and is characterized by its high chromium content (around 5%) and molybdenum (1.4-1.75%). This composition gives it excellent heat resistance and wear resistance.
- H11 Steel: H11, on the other hand, is a hot work tool steel with a lower chromium content (around 4%) and no molybdenum. It has good toughness and heat resistance but is not as heat-resistant as H13.
- Heat Resistance:
- H13 Steel: H13 steel has excellent heat resistance, making it suitable for high-temperature applications such as die casting, forging, and extrusion.
- H11 Steel: H11 steel also offers good heat resistance, but it may not perform as well as H13 in extremely high-temperature environments.
- Toughness:
- H13 Steel: While H13 steel is tough, its primary strength lies in its heat resistance and wear resistance rather than toughness.
- H11 Steel: H11 steel is known for its toughness and is often used in applications where impact resistance is crucial, such as hammer forging and die casting.
- Applications:
- H13 Steel: H13 steel is commonly used in applications where high-temperature resistance and wear resistance are critical, including die casting dies, extrusion tools, and hot forging dies.
- H11 Steel: H11 steel is preferred for applications requiring good toughness and resistance to thermal fatigue, such as hammer and press forging, and certain types of die casting.
- Machinability:
- H13 Steel: H13 steel can be more challenging to machine due to its high hardness and heat resistance. Proper tooling and machining techniques are required.
- H11 Steel: H11 steel is generally easier to machine compared to H13, thanks to its lower hardness.
- Cost:
- H13 Steel: H13 steel is typically more expensive than H11 due to its superior heat resistance and wear resistance properties.
In summary, the choice between H13 and H11 steel depends on the specific requirements of your application. If you need high heat resistance and wear resistance, H13 may be the better choice. However, if toughness and resistance to thermal fatigue are more important, H11 could be the suitable option. Additionally, cost considerations can also influence the choice between these two tool steels.
APPLICATIONS:
Forging Dies, Punches / Dies for Extrusion on non ferrous alloys, Pressure Die Casting of Aluminium Alloys, Moulds for Thermo plastic polymer injection with high polishability. Die Inserts, Extrusion Press Tools, Forming Dies, Mandrels, Hot Shear Blades, Rolls for Hot Rolling Machines,Tools for Nuts,Screws, Bolts, Rivets, Fasteners, etc
Mode of Supply:
The Prime Supplier of Hot Work Steel in India is “VIRAT SPECIAL STEELS,” an ISO 9001:2008 certified company. Recognized globally as suppliers of quality steel they enjoy enviable affiliations with the leading producers of special steels and heavy engineering across the world. So their advice and solutions should prove invaluable in the choice of steel for different applications – such as guidance on whether H13 or H11 is better suited for your process.
Learn more:
https://www.viratsteels.com/hot-work-steel.html
https://www.viratsteels.com/h13.html
https://www.viratsteels.com/h11.html
Email us: info@viratsteels.com
Call Us Now: +91-9814021775